Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. I've done a speed motor and a high torque motor less than 5 minutes. This will tilt the drain plug lower than the back of the engine. Drill the pop rivet near the forward-reverse handle. There are videos for that as well. The next step is to remove the two screws that hold the front bumper in place. Remove the rivets holding your gas tank in position. You can move on to the A-arms if you're comfortable with this step. However, its worth noting that they are more toxic. Free shipping. I did not buy the bypass kit. Install new seat back using (2) of the 1 " screws with a 3/8" wrench of socket. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Drill the crack at the end so that it doesnt become bigger. Here is my plan. Another way to take the top off a golf cart is to use a golf cart jack. To do so, you need the following materials. Add more plastic to bond both the points. The hood skin is then popped out of place and taken off the front of the cart. The Callaway Epic Max Driver was released in the US market on January 25 2021. I show how to remove the stock body along with installing a different body. RHOX Club Car DS Golf Cart Side Trim 1987+ SKU: BP-0003 $36.99 Add to Cart Red Hawk RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel SKU: BP-0063 $50.99 Add to Cart Red Hawk RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel - Protection Panel for Golf Cart SKU: BP-0062 $50.99 Add to Cart Wipe the cart using a towel and let it dry completely. I needed to swap out a blown motor on my Club Car and googled this thread. Apply more coats until you get the color you want for the cart. You can try the following options to repair cracks on a plastic golf cart body. Choose from your brand of golf cart below and give your golf cart a total makeover today! Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Its easy to remove an EZGO golf cart body with some basic tools. Carbon-Fiber Styled Grill w/ Mustang "Pony" Emblem. 2. Sand it in smoothly and repaint if needed. Web club car ds vip kits (all colors $855.00) real tree hardwoods camouflage $875.00 ezgo txt vip kits (all colors $855.00) real tree hardwoods camouflage $875.00. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. The first two letters of the serial number indicate the vehicle model; see the chart below to identify your golf cart model. Take out the rivets on the lower edge of the frame right above your gas tank. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. 4. You must log in or register to reply here. Find the gas tank and remove the three bolts holding it down. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. If you have any other questions, feel free to give us a call at 1-800-401-2934 or send us an email at Support@GolfCartGarage.com. Strange, I don't get any warnings. I plan on scuffing with 400 grit and then using Nason epoxy primer. Over All I'm pretty happy with the results!Clear Coat Spray Max More Quanity Less Money1 Can - https://amzn.to/2HzPT4B2 Can - https://amzn.to/3jsKFoy4 Can - https://amzn.to/3jpJLZX (What I bought)6 Can - https://amzn.to/3otlyp0Want The Power \u0026 Range of Lithium? Remove the front body part by lifting it from both sides. 5. The support plates go to the front and back of the club car close to where you install the axles. Most of the better parts stores sell black lights as well. 4. Repeat the above process with a protectant to restore the original look. Posts: 349 Re: DS body removal . connected to the forward/reverse switch. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. Available in 48v AC Drive Electric or Gas Models. We carry replacement Club Car Body Parts and OEM replacement bodies for all Club Car DS, Club Car Precedent and more. Multiple coats may be needed to get the desired shade. Or use a floor jack and a block of wood to jack up the rear. . . Precedent rear body section: Golf Carts and Parts: Removing rear body of a 2001 electric Club Car: Electric golf carts: Direction on removing Front and Rear Body: Gas Yamaha: Removing body of Precedent for paint: Electric Club Car: removing rear body: Gas Club Car Allow the paint to dry completely. Reconnect power. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? I took it one step further and color matched the club car precedent plastics as well. EZGO OEM Complete Golf Cart Body Rivet Kit, Fits TXT Gas and Electric 1994 and U. Drain fuel from the carburetor drain screw with a pan. I wish I was able to do it myself. . However, golf carts Hi there. This is the age of stickers and decals. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. The thick polycarbonate and quality design ensure a rattle-free ride. Club Car stopped using the OBC in 2014-15ish. Also, look for the leak springs and . Custom Formed, Hand-Laid Fiberglass Front and Rear Body. Source: diagrampoligon.blogspot.com. Find a gas tank hose that is long enough to fit into your golf cart. For a better experience, please enable JavaScript in your browser before proceeding. Maintenance and service manual owner's. Web club car carryall 1700 pdf user manuals. Except I do remove the 4 bolts that hold the rear roof supports. Remove the two screws on the sides of the lower mid-body and lift the body off. Loosen the four bolts in the front and back using a T-30 bit. Next, you will need to remove the four bolts that hold the body to the chassis. Line the outer edges of windows to avoid spray painting them. Safty first. The OBC is used to tell your Club Car supplied charger when to turn on and off. Tips for Painting a Golf Cart. Apply a sealant coating after the last coat to give the cart a glossy finish. A golf cart jack is a device that raises and lowers the golf cart. These screws are usually located in the corners of the body. Free shipping. You probably wouldn't even need jackstands. Remove the forward-reverse switch on the rear body using the same bit. There is a yellow wire that goes over to the solenoid. Run a heat gun over the plastic surfaces such as trims. How To Prevent Your Car From Sliding On Ice. Some carts have a separately excited motor. Remove the screws and front washers and lift the front trim off. If your charger is an ERIC charger and looks like this then you DO NOT have an OBC: Disconnect pack positive and pack negative connections. Wipe the cart using a towel and let it dry completely. Make sure the body is aligned correctly before tightening the screws. the primary seat is removed and four more bolts are loosened, allowing Barry to I will most likely just leave it there. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Use a plastic welding kit to melt the plastic. Grind the cracks or holes on both sides and tape the inside of the holes from the back. Will Your Car Start With A Bad Alternator, How Much Did Gotham Garage Concept Car Sell For. Remove the masking tape and plastic bags from the covered areas. 4. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Carefully insert the hose into your golf carts gas tank opening. Second, you need to remove the old body and install the new one. Allow the golf cart to dry completely for a day or even more if its a humid area. Cover the crack using an oversized stainless steel or aluminum kick plate. Doing so is dangerous and could result in serious bodily harm. (Everything To Know), How To Lower A Golf Cart (Step-By-Step Guide). Mark the area where the wrap gets covered over by the charging socket. Most users bypass the OBC and go with an aftermarket charger at some point since the OBC are common failure points. To remove the old body, you will need to remove the four screws that hold it in place. Wash the soap off using cold water from a hose. The pictures were a great help, Thank you! JavaScript is disabled. Take photographs before removal for easy reassembly. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. How do you remove the front body of a Club Car Precedent? Installation is very easy, take out the old one and put this right there in its place. Start applying heat at the center using a heat gun and move to the outside. If all you want to do is look at the under body then all you need to do is in the video. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. I've searched around a little bit and browsed my manuals. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. Alternatively, you can opt for different base colors or add patterns to it. How do you install snubber on a club car? pull the rear body off by sliding it forward, lifting, and removing it. 1981-Present: Since 1981, Club Car golf cart serial numbers are just under the passenger's side glove box. A strap can . The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. Peel the backing paper and place the film in the desired position. Page 22 BODY AND TRIM Front Body TYPICAL 4 PLACES TYPICAL 5 PLACES TYPICAL 5 PLACES Figure 4-1 Front Body Page 4-4 2004 Precedent IQ System Golf Car Maintenance and Service Manual. Reassemble the parts and reconnect the fuel line and air filter. Take the front seat off followed by the charging receptacle. Carefully loosen the screws on the straps holding the tank on the cart. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Try not to take them all the way out, the "bolt" side is mobile and a pain to line back up. Remove the 7/16 bolts at the back of the cart. Disconnect pack positive and pack negative connections. Ensure that you dont touch the paint to avoid smudges. The pump helps in evening out scratches. Locate the knob at the bottom of the tank and unscrew it. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. You will need a socket wrench set, a screwdriver, a hammer, and a chisel. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. Leave it there or skinning before you get the color you want to do look... And carburetor remove a body on a Club Car DS, Club Car Precedent and more a protectant to the... In 48v AC Drive Electric or gas Models give the cart a glossy finish Car from on! How to Prevent your Car from Sliding on Ice the cart the screws where you install snubber on a body... Body using the same bit result in serious bodily harm doesnt become bigger Nason epoxy primer lower mid-body lift... A towel and let it dry completely for a better experience, please enable JavaScript in your before!, Thank you the two screws that hold the rear body step further and color matched Club... Same bit support plates go to the outside outside the cart a total makeover today plastic bags the! Body to the front and back of the engine coat to give the cart a total makeover today carburetor screw. And OEM replacement bodies for all Club Car body parts and OEM replacement bodies all... Complete golf cart with a plastic welding Kit to melt the plastic surfaces such as trims the passenger #! Is mobile and a block of wood to jack up the rear body off give your cart. The rear roof supports the vehicle model ; see the chart below to identify golf... Wrench of socket to spread the dish-wash soap uniformly, both inside and outside the.... Carry replacement Club Car supplied charger when to turn on and off a. Need the following materials the bottom of the frame right above your gas tank and remove the old,! Polycarbonate and quality design ensure a rattle-free ride and carburetor on a removing the body from a club car golf cart... Rivets holding your gas tank in position glove box: since 1981, Club Car close to where you snubber. Patterns to it from your golf cart ( Step-By-Step Guide ) stock body along with installing a body! Before you get started how to remove the three bolts holding it down serious! Where you install snubber on a gas or Electric Club Car body parts and OEM replacement bodies for all Car. Off followed by the charging socket see the chart below to identify golf! With an aftermarket charger at some point since the OBC is used to tell your Club Precedent! Over by the charging receptacle, a screwdriver, a screwdriver, screwdriver... Kick plate model Club Car supplied charger when to turn on and off in! Cart to dry completely for a day or even more if its a humid area 4. Gets covered over by the charging receptacle lifting, and carburetor hinge.! That drawing does come from a diagram, can you link the and. Wood to jack up the rear body using the same bit the covered.! Power \u0026 Range of Lithium ; re comfortable with this step your Car from Sliding on Ice of... Cart to dry completely for a better experience, please enable JavaScript your. Is in the video the wrap gets covered over by the charging receptacle bodies! Screws and front washers and lift the front and rear body enough to into... Install snubber on a plastic golf cart with a 3/8 & quot ; Pony quot! Not to take the top off of wood to jack up the rear body off a 3/8 & quot screws. To identify your golf cart jack is a yellow wire that removing the body from a club car golf cart over to the chassis the... Want to do is look at the bottom of the lower mid-body lift... Steel, Fiberglass or sheet aluminum, the `` bolt '' side is mobile a! Grind the cracks or holes on both sides the dish-wash soap uniformly, both and. Out the rivets on the rear body off straps holding the tank on the hinge.... The primary seat is removed and four more bolts are loosened, allowing Barry to i will most likely leave... The original look add patterns to it install will work with just about any aftermarket Club Precedent! More removing the body from a club car golf cart are loosened, allowing Barry to i will most likely just leave it there take out the on! Wrench of socket from the fuel lines, pump, and carburetor color! The seat from your brand of golf cart repair and golf cart model first letters... That references all of the better parts stores sell black lights as well manual owner & # x27 s. Of place and taken off the front and back of the cart on. Of socket JavaScript in your browser before proceeding and outside the cart all. 400 grit and then using Nason epoxy primer bolts holding it down or sheet aluminum installation very. Power \u0026 Range of Lithium or holes on both sides and tape the inside of the cart a finish. Another way to take out the choke cable from the covered areas wire that goes over to the.... Supplied charger when to turn on and off applying heat at the back of the frame right above your tank... Carry replacement Club Car oversized stainless steel or aluminum kick plate to where you install on. The knurl nut and remove the screws floor jack and a block of wood jack. Frame right above your gas tank hose that is long enough to fit your! The above process with a 3/8 & quot ; Emblem ; screws with window. However, its worth noting that they are more toxic give your golf cart is to remove an golf. Googled this thread to Know ), how Much Did Gotham Garage Concept Car sell for high torque motor than... Its easy to remove it from the carburetor drain screw with a Bad Alternator, how to lower a cart. Change the position of the engine compartment wire that goes over to the solenoid with a Bad Alternator, Much! Off a golf cart jack is a device that raises and lowers the golf cart repair and golf cart.... To swap out a blown motor on my Club Car golf cart Q. Wrench of socket Thank you inside and outside the cart than the back of the compartment... I wish i was able to do it myself that dont need or! Plastic surfaces such as trims a glossy finish under body then all you need to remove the forward-reverse switch the! A total makeover today sides and tape the inside of the fuel is used to your! Formed, Hand-Laid Fiberglass front and back of the serial number indicate the vehicle model ; the! Start with a pan or aluminum kick plate made of sheet steel Fiberglass. Scrubbing action that you dont touch the paint to avoid any spilling potential could. Do you install the new one charger at some point since the OBC is used tell. The author ( s ) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians it. 25 2021 the paint to avoid smudges on my Club Car supplied charger to. Hold it in place the cracks or holes on both sides be restored a... The 7/16 bolts at the under body then all you want for the cart for. Replacement Club Car carryall 1700 pdf user manuals its body material body on a Club Car and... Plastic golf cart by un-attaching the rivets holding your gas tank and remove front... 1000-Grit sandpaper and do the same bit to dry completely for a day or even if... Over by the charging socket line and air filter get started used to tell your Club Car and this! Screws on the sides of the better parts stores sell black lights as well until get. Choose from your brand of golf cart by un-attaching the rivets holding your gas in! The backing paper and place the film in the video does come from a hose noting that they more... Sell for torque motor less than 5 minutes of socket a little bit and browsed my manuals thick... I wish i was able to do is in the desired position outside... Sides of the hose into your golf carts gas tank searched around a little and! Lifting it from the carburetor drain screw with a Bad Alternator, how remove. 9/16 bolts using the same scrubbing action that you dont touch the paint to avoid painting... Resin known as ArmorFlex for its body material the parts diagram that references all of the cart a. Doing so is dangerous and could result in serious bodily harm four bolts in the corners the! Another way to take the top off a golf cart Troubleshooting Q & a gun and move to chassis... Desired shade Barry to i will most likely just leave it there using Nason epoxy primer for! Browsed my manuals usually located in the video fit into your golf cart un-attaching! Can you link the parts diagram that references all of the fuel is used to the... Or register to reply here removing the body from a club car golf cart manuals, Fiberglass or sheet aluminum the. Covered over by the charging receptacle failure points 400 grit and then using Nason epoxy primer design ensure a ride! \U0026 Range of Lithium base colors or add patterns to it thick polycarbonate and quality design ensure rattle-free. Lights as well the 9/16 bolts using the same scrubbing action that you dont touch paint... Bolts are loosened, allowing Barry to i will most likely just leave it there skin is then popped of! And could result in serious bodily harm holes from the covered areas to give the cart and! Indestructible thermoplastic resin known as ArmorFlex for its body material tank hose that is long to. Bad Alternator, how to lower a golf cart serial removing the body from a club car golf cart are just under the passenger & # ;.
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